Advantages and Features of the Spray Bottle Filling Machine
1. Versatile Application for Spray Bottles and Roll-On Bottles
The spray bottle filling machine by Shanghai Paixie is engineered to handle a variety of container types, including spray bottles, roll-on bottles, and even specialized perfume bottles. It accommodates different bottle materials such as glass, plastic, and aluminum. The machine ensures precise filling of products like perfumes, sanitizers, and essential oils, offering flexibility in production. Its modular design allows swift adaptation to various bottle sizes and shapes, optimizing efficiency for industries like cosmetics and pharmaceuticals.
2. Seamless Integration of Capping and Sealing
Equipped with advanced capping and sealing technology, this machine supports multiple closure options, including standard screw caps, roll-on caps, and aluminum cap crimping. The automated capping system ensures secure and consistent sealing, which is particularly beneficial for high-value products like perfumes and pharmaceutical sprays. This feature not only enhances productivity but also guarantees product integrity across the supply chain.
3. Precision Filling with Advanced Liquid Level Control
To ensure product accuracy, the machine employs a cutting-edge liquid level control system, achieving a filling precision of ±1%. The anti-drip nozzle design minimizes product waste and maintains a clean production environment. This level of accuracy is critical for premium products like perfumes and roll-on bottles, providing consistent quality and reinforcing the reliability of the Shanghai Paixie brand.
4. High-Quality Materials for Durability and Hygiene
Constructed with 316L stainless steel, the machine is highly resistant to corrosion and meets international hygiene standards. It is particularly suited for handling sensitive or corrosive liquids, such as alcohol-based perfumes and sanitizers. The durable construction ensures long-term operational reliability, making it a trusted solution for demanding production environments.
5. High-Speed Production and Smart Automation
Capable of filling up to 60 bottles per minute, the Shanghai Paixie spray bottle filling machine significantly enhances production capacity. It features an intuitive PLC control system with remote diagnostics and software upgrade capabilities, ensuring smooth operation and minimal downtime. Additionally, the machine can integrate seamlessly with other production line equipment, enabling fully automated manufacturing processes.
Parameter | Details |
Filling Speed | 20 to 100 bottles per minute |
Filling Accuracy | ±1% |
Bottle Compatibility | Glass spray bottles, Plastic bottles, Roll-on Bottles |
Filling Volume Range | 10ml - 120ml |
Control System | PLC with a touch-screen interface |
Touchscreen Language | Multi-language support (English, Spanish, French, German, etc.) |
Power Supply | 220V-380V/50Hz-60HZ or customizable for regional requirements |
Material | SUS304/316L stainless steel, food-grade compliant |
Certification | CE, GMP compliant |
Sensor Technology | High-precision liquid level sensors and weight sensors |
Sealing Options | Screw caps, roll-on caps, aluminum cap crimping |
Safety Features | Plexiglass safety shield, door stop function for safe operation |
Integration Capability | Compatible with other production line equipment (e.g., capping, labeling) |
Noise Level | ≤70dB |
Dimensions | Customizable based on production space requirements |
Remote Diagnostics | Supports remote fault diagnosis and software updates |
Application Scenarios and Advantages of the Spray Bottle Filling Machine
1. Cosmetics and Perfume Industry
Application Scenario: Widely used for filling perfumes, essential oils, and facial mists into glass or plastic spray bottles. These products require precise filling to avoid overfilling or underfilling, which can lead to material waste or customer dissatisfaction.
Core Advantage: The machine ensures ±1% filling accuracy, meeting the high precision demands of luxury products. Its anti-drip design maintains cleanliness, essential for high-end brands.
2. Pharmaceutical Industry
Application Scenario: Suitable for filling medical disinfectants, nasal sprays, and antiseptic solutions into spray bottles. These products often need strict hygiene control and consistent filling volumes to meet regulatory standards.
Core Advantage: Constructed with 316L stainless steel, the machine ensures compliance with GMP standards and offers a clean-in-place (CIP) system for easy sterilization.
3. Cleaning and Sanitizing Products
Application Scenario: Used for filling hand sanitizers, surface disinfectants, and air fresheners into spray bottles. High production speed is often required to meet market demand surges, such as during pandemics.
Core Advantage: Capable of filling up to 200 bottles per minute, the machine boosts production capacity while maintaining consistent quality.
4. Food and Beverage Industry
Application Scenario: Ideal for filling edible sprays like cooking oils, flavoring mists, and vinegar into spray bottles. These products require food-grade materials and precise filling to avoid contamination.
Core Advantage: The machine is made with food-grade stainless steel and features a modular design for easy cleaning and maintenance, ensuring product safety.
5. Industrial and Automotive Products
Application Scenario: Perfect for filling lubricants, cleaning agents, and other chemical sprays into industrial-grade spray bottles. These products often involve high-viscosity liquids and require durable equipment.
Core Advantage: The machine’s robust construction and compatibility with high-viscosity liquids make it a reliable choice for industrial applications.
By addressing specific pain points like precision, hygiene, and production speed, the spray bottle filling machine offers tailored solutions across diverse industries, reinforcing its position as a versatile, high-performance tool.
Step-by-Step Usage Guide for the Spray Bottle Filling Machine
Startup and Pre-Check
Before turning on the machine, ensure all parts are securely installed. Check the liquid level in the reservoir, confirm proper power connection, and make sure bottles are correctly positioned on the conveyor belt.
Parameter Configuration
Use the PLC touch screen to select filling mode and set parameters like filling volume and speed. Ensure the interface language is adjusted to your preference (e.g., English, French).
Filling Operation
Start the filling process. The machine will automatically transport bottles to the filling station, accurately fill the liquid, and proceed to capping or crimping as required.
Cleaning and Maintenance
After use, activate the CIP system to clean internal components. Regularly inspect key parts, such as filling nozzles and sensors, to maintain optimal performance.
FAQs for Spray Bottle Filling Machine
1. Is this machine suitable for small businesses?
Yes, the spray bottle filling machine is ideal for small businesses. It features simple operation with a PLC touchscreen, requires minimal training for workers, and supports multiple bottle types and liquids. Its competitive pricing makes it an excellent choice for businesses with limited budgets.
2. How many workers are needed to operate this machine?
The machine is highly automated and typically requires only 1-2 workers to handle filling, capping, and sealing operations. This reduced labor requirement helps save costs and minimizes reliance on highly skilled workers.
3. Is the machine easy to maintain for inexperienced users?
Yes, the machine includes a CIP (Clean-In-Place) system for quick and straightforward cleaning. Regular maintenance involves basic checks of key components like filling nozzles and sensors. Additionally, remote diagnostic support is available to assist with troubleshooting.
4. Does the machine support multiple language operations?
Absolutely. The PLC touchscreen supports multiple languages, including English, French, and Spanish, ensuring ease of use for businesses in different regions and for workers with limited language skills.
5. Is this machine cost-effective?
The spray bottle filling machine is built with high-quality stainless steel, meets CE and GMP standards, and offers precise and efficient filling. Its reasonable pricing allows small and medium-sized enterprises to achieve high production quality with minimal investment, ensuring a quick return on investment.